Sustainable Powder Recycling & Circular Polymer Solutions for Additive Manufacturing

EXPERTISE

• PP Powder Circularity: SOCAR R&D focuses on sustainable use of polypropylene (PP) powders in additive manufacturing processes, particularly Powder Bed Fusion – Laser Beam (PBF-LB). Our research integrates mechanical recycling techniques to reduce waste and enable repeated reuse cycles for both virgin and used PP powders.

• Material Reuse Optimization: We develop innovative strategies to extend the lifecycle of PP powders through blending, aging analysis, and reprocessing. Our aim is to maintain consistent quality in printed parts while minimizing environmental impact.

• Polymer Testing Infrastructure: Equipped with extrusion lines, molding units, and advanced analytical labs, we support full mechanical characterization and performance testing of recycled powders for industrial applications.

• Upcycling & Circular Innovation: Beyond mechanical processes, our R&D team also explores chemical recycling pathways to maximize value from polymer waste and support end-to-end circularity.

• Industrial Know-How: Backed by a skilled engineering team and international experience, SOCAR R&D combines practical know-how with innovation to advance polymer reuse in modern manufacturing.

WHAT WE CAN OFFER

• PP Powder Lifecycle Solutions: Tailored solutions to enhance the reuse and performance of PP powders in additive manufacturing.

• Collaboration in Recycling Projects: Joint research opportunities in mechanical and chemical polymer recycling and upcycling.

• Process Development & Testing: Full testing capabilities for recycled material validation and performance optimization.

• EU Project Collaboration: Seeking partnerships in Horizon Europe and similar calls focused on polymer circularity and AM sustainability.